What is inside a robot vacuum?

A robot vacuum packs a lithium-ion battery, half a dozen small motors and a circuit board full of sensors under one cover. Its battery is what a recycler looks for first. Its motors hold most of its copper, and the motor of the suction fan commonly holds the one rare-earth magnet in the machine.1

Drawing of a representative round robot vacuum, not a specific product, with its top cover lifted off and the near side of its rim cut down: two drive-wheel modules on small can motors, the left one cut open to show its two curved magnets; the main roller brush on its own motor, cut open; a side brush on a small motor; the suction fan, a compact brushless motor cut open to show the ring magnet on its rotor; the battery pack, main board, a lidar turret on its own small motor, the bumper switches, cliff sensors, a caster and the charging contacts.
A representative robot vacuum with its top cover lifted off and part of its rim cut away. The battery pack, the main board, the two wheel modules, the brushes and the suction fan are in view, with one wheel motor and the fan motor cut open.

Materials in a robot vacuum

Main materials
MaterialWhere it sits
SteelMotor cans, shafts and cell cans
CopperWindings of its six motors
NickelCathodes of the battery pack’s cells
GraphiteAnodes of the battery pack’s cells
AluminumFoils inside the battery cells
ManganeseCell cathodes, in many chemistries
CobaltCell cathodes, in many chemistries
LithiumCells of the battery pack
Trace materials
MaterialWhere it sits
Rare earthsRing magnet in the suction fan
TinSolder on the main board
SiliconProcessor and sensor chips
GoldChip and connector contacts
SilverSolder and board finishes
PalladiumCapacitors on the main board
GalliumLidar laser and cliff-sensor LEDs

What a robot vacuum of this kind most likely holds. Amounts are given in words, not weights, because content depends on the design.

How a robot vacuum is recycled

The battery pack usually sits behind a small door on the underside and is taken out before the machine is processed; where it cannot be removed, the whole vacuum is handled as a device that contains a battery.2 The cells are typically shredded once they have been discharged, which gives copper and aluminum foils, steel cans and a dark powder of cathode and anode material from which lithium, nickel, manganese and cobalt can be recovered.3 The rest is mostly plastic around small motors. After shredding, magnets pull out the steel motor cans, which carry their copper windings with them unless the motors were broken apart first, and the metal-rich fractions go on to a smelter that recovers the copper.456 The wheel and brush motors commonly use ferrite magnets, which hold no rare earths, so the only rare-earth magnet is typically the small ring in the fan motor. Recovering it means separating that motor from everything else, and whether that is done depends on the recycler.17 The main board, where the gold, silver and palladium are, typically joins other circuit boards on their way to a copper smelter.8

More on each stream: battery metals, magnet rare earths, copper.

Find it in the games and recycle it

Sources

  1. Rare earth elements, end use and recyclabilityUSGS
  2. Used Lithium-Ion BatteriesUS EPA, Handling precautions; heed battery and product markings
  3. Lithium-Ion Battery RecyclingUS Environmental Protection Agency
  4. Metal Recycling: Opportunities, Limits, InfrastructureUnited Nations Environment Programme, International Resource Panel (2013), Section on separation of shredded material, p. 99 (PDF page 101): sorting by magnetic properties, conductivity and density, and the small-motor example; stainless steel statement, p. 74 (PDF page 76)
  5. Current recycling innovations to utilize e-waste in sustainable green metal manufacturingPhilosophical Transactions of the Royal Society A, vol. 382, 2024, doi:10.1098/rsta.2023.0239 (peer-reviewed, open access, CC BY 4.0; PubMed Central copy PMC11531906), Section 3 'E-waste recycling strategies for metal extraction', subsection (a) 'Pretreatment'
  6. AP-42, Compilation of Air Pollutant Emission Factors, Section 12.9: Secondary Copper SmeltingU.S. Environmental Protection Agency, Section 12.9.2.2 'Smelting', pages 12.9-1 and 12.9-3
  7. Rare Earth Permanent Magnets: Supply Chain Deep Dive AssessmentUS Department of Energy, Section 2.2.5.1, printed page 20
  8. Metal Recycling: Opportunities, Limits, InfrastructureUnited Nations Environment Programme, International Resource Panel (2013), Section 3.4.1.4 'Copper and nickel scrap smelting as part of a primary copper smelter' and Figure 42 (printed pages 112 to 113)

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