What is inside a robot vacuum?
A robot vacuum packs a lithium-ion battery, half a dozen small motors and a circuit board full of sensors under one cover. Its battery is what a recycler looks for first. Its motors hold most of its copper, and the motor of the suction fan commonly holds the one rare-earth magnet in the machine.1
Materials in a robot vacuum
| Material | Where it sits |
|---|---|
| Steel | Motor cans, shafts and cell cans |
| Copper | Windings of its six motors |
| Nickel | Cathodes of the battery pack’s cells |
| Graphite | Anodes of the battery pack’s cells |
| Aluminum | Foils inside the battery cells |
| Manganese | Cell cathodes, in many chemistries |
| Cobalt | Cell cathodes, in many chemistries |
| Lithium | Cells of the battery pack |
| Material | Where it sits |
|---|---|
| Rare earths | Ring magnet in the suction fan |
| Tin | Solder on the main board |
| Silicon | Processor and sensor chips |
| Gold | Chip and connector contacts |
| Silver | Solder and board finishes |
| Palladium | Capacitors on the main board |
| Gallium | Lidar laser and cliff-sensor LEDs |
What a robot vacuum of this kind most likely holds. Amounts are given in words, not weights, because content depends on the design.
How a robot vacuum is recycled
The battery pack usually sits behind a small door on the underside and is taken out before the machine is processed; where it cannot be removed, the whole vacuum is handled as a device that contains a battery.2 The cells are typically shredded once they have been discharged, which gives copper and aluminum foils, steel cans and a dark powder of cathode and anode material from which lithium, nickel, manganese and cobalt can be recovered.3 The rest is mostly plastic around small motors. After shredding, magnets pull out the steel motor cans, which carry their copper windings with them unless the motors were broken apart first, and the metal-rich fractions go on to a smelter that recovers the copper.456 The wheel and brush motors commonly use ferrite magnets, which hold no rare earths, so the only rare-earth magnet is typically the small ring in the fan motor. Recovering it means separating that motor from everything else, and whether that is done depends on the recycler.17 The main board, where the gold, silver and palladium are, typically joins other circuit boards on their way to a copper smelter.8
More on each stream: battery metals, magnet rare earths, copper.
Find it in the games and recycle it
- Mine the houseRobot vacuum (living room)
- Sort the device wallRobot vacuum (appliances)
- Find a recycling program near youCheck what the program accepts before you go.
Sources
- Rare earth elements, end use and recyclabilityUSGS
- Used Lithium-Ion BatteriesUS EPA, Handling precautions; heed battery and product markings
- Lithium-Ion Battery RecyclingUS Environmental Protection Agency
- Metal Recycling: Opportunities, Limits, InfrastructureUnited Nations Environment Programme, International Resource Panel (2013), Section on separation of shredded material, p. 99 (PDF page 101): sorting by magnetic properties, conductivity and density, and the small-motor example; stainless steel statement, p. 74 (PDF page 76)
- Current recycling innovations to utilize e-waste in sustainable green metal manufacturingPhilosophical Transactions of the Royal Society A, vol. 382, 2024, doi:10.1098/rsta.2023.0239 (peer-reviewed, open access, CC BY 4.0; PubMed Central copy PMC11531906), Section 3 'E-waste recycling strategies for metal extraction', subsection (a) 'Pretreatment'
- AP-42, Compilation of Air Pollutant Emission Factors, Section 12.9: Secondary Copper SmeltingU.S. Environmental Protection Agency, Section 12.9.2.2 'Smelting', pages 12.9-1 and 12.9-3
- Rare Earth Permanent Magnets: Supply Chain Deep Dive AssessmentUS Department of Energy, Section 2.2.5.1, printed page 20
- Metal Recycling: Opportunities, Limits, InfrastructureUnited Nations Environment Programme, International Resource Panel (2013), Section 3.4.1.4 'Copper and nickel scrap smelting as part of a primary copper smelter' and Figure 42 (printed pages 112 to 113)
Reviewed